Hydraulic Lubrication Pressure Gauge

Hydraulic Lubrication Pressure Gauge
Details:
Designed for demanding hydraulic and lubrication systems, the Hydraulic Lubrication Pressure Gauge delivers precise, real-time monitoring. Built to withstand high vibrations and pressure spikes, it prevents equipment failure and maximizes uptime.
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Description
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Designed for demanding hydraulic and lubrication systems, the Hydraulic Lubrication Pressure Gauge delivers precise, real-time monitoring. Built to withstand high vibrations and pressure spikes, it prevents equipment failure and maximizes uptime.

 

Technical Specifications

 

Technical Parameter

Specification Details

Pressure Range

0–10 / 16 / 25 / 40 / 60 / 100 / 160 / 250 / 400 / 600 bar (Dual scale PSI/MPa available)

Dial Size Options

40 mm (1.5"), 50 mm (2"), 63 mm (2.5"), 80 mm (3"), 100 mm (4"), 115 mm, 150 mm (6")

Accuracy Class

Class 1.0 (±1.0% FS), Class 1.6 (±1.6% FS), or Class 2.5 (±2.5% FS) per EN 837-1

Process Connection

G1/8, G1/4, G3/8, G1/2; 1/8" NPT, 1/4" NPT, 3/8" NPT, 1/2" NPT; BSP, BSPT, and SAE threads

Mounting Configuration

Bottom mount, Lower back mount, Center back mount, Panel mount (front flange), Surface mount

Wetted Materials

Brass, Copper alloy, or SS316 Stainless Steel (Socket & Bourdon tube)

Case & Bezel Material

304 Stainless Steel, Black Steel, or Chrome-plated brass

Internal Movement

Precision Brass or Stainless Steel wear-resistant mechanism

Window / Lens

Instrument glass, Laminated safety glass, or Polycarbonate

Damping / Filling Liquid

Pure Glycerin (standard), Silicone oil (optional for low temperatures)

Operating Temperature

Ambient: -20°C to +60°C; Medium (Process): Up to +100°C (+60°C for glycerin filled)

Ingress Protection

IP65 (standard dust-tight and water-jet resistant) / IP67 available

Temperature Compensation

Built-in bimetallic link or thermal error minimization design

 

Key Features

 

High-Pressure Resilience: Built to withstand severe pressure surges and cyclic fatigue in heavy-duty machinery.

 

Vibration & Pulsation Dampening: Liquid-filled design eliminates pointer flutter for stable, highly readable measurements.

 

Corrosion-Resistant Media Contact: Premium wetted parts compatible with a wide range of synthetic and mineral-based hydraulic oils.

 

Rapid Diagnostics: Provides instant visual feedback to detect line blockages, pump wear, or filter clogs before catastrophic failures occur.

 

Liquid Filled / Damped Design

 

Glycerin Filling Standard: Factory-filled with high-purity glycerin to dampen severe mechanical vibrations, water hammer, and pressure oscillations, keeping the pointer rock-steady.

 

Silicone Oil Alternatives: Available with high-temperature or low-temperature silicone oil fills for extreme operational environments ranging from sub-zero outdoor yards to hot industrial foundries.

 

Extended Internal Life: Viscous damping fluid continuously lubricates internal movement gears and pivots, virtually eliminating premature wear and tear.

 

Pressure Equalization Venting: Features an integrated rubber fill plug or pressure relief vent to prevent case over-pressurization caused by internal thermal expansion.

 

Accuracy & Reliability

 

Strict Calibration Standards: Every accurate hydraulic pressure gauge is multi-point calibrated using state-of-the-art dead-weight testers to ensure EN 837-1 compliance.

 

Low Hysteresis Performance: High-grade elastic materials ensure the pointer returns precisely to zero after repeated pressure loading and unloading cycles.

 

Overpressure Tolerance: Designed to safely withstand temporary overpressure spikes up to 130% of the maximum scale rating without permanent calibration shift.

 

Long-Term Stability: Resilient internal linkages prevent drift over extended operational lifespans, minimizing the need for frequent field adjustments.

 

Maintenance

 

Routine Visual Inspection: Regularly check for external oil leaks, cracked windows, bent pointers, or excessive casing corrosion.

 

Zero-Point Verification: Periodically inspect the gauge when the system is fully depressurized to ensure the pointer rests squarely at the zero stop pin.

 

Annual Calibration Cycle: Implement a 12-month recalibration schedule using certified reference standards to maintain quality management compliance.

 

Replacement Protocol: Immediately replace any gauge exhibiting sluggish pointer movement, internal fluid discoloration, or permanent calibration drift.

 

Frequently Asked Questions

 

Q: What is a hydraulic lubrication pressure gauge?

A: It is a specialized pressure-measuring instrument engineered to monitor fluid pressure within industrial hydraulic power packs and centralized automatic lubrication systems, ensuring safe and optimal equipment performance.

Q: How does a liquid-filled pressure gauge work?

A: The internal housing is filled with glycerin or silicone oil, which cushions the internal gear movement against mechanical vibrations and pressure surges, stabilizing the pointer for accurate reading.

Q: What pressure range should I choose for my application?

A: As a best practice, select a gauge whose maximum scale range is 1.5 to 2 times your system's normal operating pressure, ensuring normal readings sit in the middle third of the dial.

Q: Can these gauges be used with synthetic hydraulic oils?

A: Yes. Our gauges feature wetted parts made of brass or 316 stainless steel combined with compatible elastomer seals that resist standard mineral oils and synthetic lubricants.

Q: What is the difference between bottom mount and back mount?

A: Bottom mount connections project vertically downward from the base, while back mount connections extend straight out from the rear for flush control-panel integrations.

Q: Do you support OEM customization with our company logo?

A: Yes, as an experienced direct manufacturer, we offer full OEM/ODM services, including customized dial printing, private labeling, special units, and custom thread forms.

Q: What international standards do your pressure gauges meet?

A: Our pressure gauges are manufactured under strict ISO quality controls, complying with EN 837-1 and ASME B40.100 standards, alongside CE and RoHS certifications.

Q: What is the typical lifespan of a liquid-filled gauge in high-vibration machines?

A: When properly selected and isolated from extreme pressure spikes, our liquid-filled gauges typically deliver reliable operation for several years, even under severe industrial vibration.

 

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