Description

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Our Automatic Grease Pump System delivers metered lubricant to machinery friction points at predefined intervals. By eliminating manual greasing, it prevents human error, ensures optimal bearing lubrication, and reduces equipment wear in heavy industries.

Technical Specifications

Manufactured in accordance with ISO 9001 standards, with CE compliance and optional ATEX/IECEx certifications for explosive-risk environments.

Technical Parameter	Specification Range
Reservoir Capacity	2 L to 100 L (Custom options available)
Compatible Grease Viscosity	NLGI Grade 000 up to NLGI Grade 3
Maximum Operating Pressure	Up to 400 bar (5,800 psi)
Pump Output Flow Rate	20 cm³/min to 600 cm³/min
Operating Voltage Options	12V/24V DC, 110V/220V/380V AC
Operating Temperature	-30°C to +80°C (Low-temp heating options available)
Enclosure Protection	IP65 / IP67 Weatherproof and Dustproof
Warranty & Support	Backed by a 1-year global warranty and responsive engineering support for custom system integration.

product-480-800

Product Features

Precise Lubrication Delivery: Meters exact micro-volumes of grease to individual lube points, preventing both over-greasing and bearing starvation.

Extended Component Lifespan: Protects critical bearings, bushings, and sliding surfaces against friction, contamination, and premature thermal breakdown.

Reduced Grease Consumption: Optimizes lubricant usage by eliminating excess waste commonly associated with manual grease gun applications.

Weather & Dust Resistant: Built with robust, sealed enclosures designed to withstand harsh outdoor weather, heavy dust, and corrosive washdown areas.

Applications

Mining & Construction Equipment: Excavators, wheel loaders, crushers, and haul trucks operating in severe abrasive and dirt-heavy environments.

Heavy Manufacturing & Steel Mills: Rolling mills, conveyors, press machines, and cranes exposed to extreme loads and elevated radiant heat.

Wind Energy Turbines: Automatic yaw and pitch bearing lubrication systems operating in remote, hard-to-service off-grid locations.

Agriculture & Forestry Machinery: Harvesters, forestry tractors, and logging equipment requiring continuous protection against mud, moisture, and debris.

Port & Marine Handling Equipment: Container cranes, ship unloaders, and offshore deck machinery subjected to corrosive salt spray environments.

Maintenance

Preventative Care: Regular visual inspections of reservoir levels, line connections, and electrical wiring harnesses.

Refilling Protocols: Clean filling procedures using quick-fill couplings or dedicated grease filler fittings to prevent ambient dust from contaminating fresh lubricant.

Modular Spare Parts: Readily replaceable pump elements, timer modules, pressure switches, and progressive distribution cartridge assemblies to minimize service turnaround times.

Our Service

Mounting Setup: Secure the pump unit to a rigid, low-vibration surface close to the lubrication zone using recommended shock-absorbing hardware.

Line Priming: Prior to full operation, purge all main and secondary lines with clean grease to remove trapped air pockets and verify free flow through all metering points.

Safety Considerations: Never exceed the maximum pressure rating of the distribution network; verify that system pressure relief valves are calibrated and functioning correctly.

FAQ

Q: What is an automatic grease pump system?

A: An automatic grease pump system is a pre-programmed mechanical apparatus that automatically pumps precise, metered amounts of grease lubricant to multiple machine friction points at scheduled intervals while equipment operates.

Q: How does an automatic lubrication system work?

A: It works by using an electric or pneumatic pump to pressurize grease from a central reservoir, pushing the lubricant through distribution blocks or injectors that accurately divide and deliver the correct shot size to each bearing.

Q: What grades of grease can these systems handle?

A: Our automatic grease systems are designed to reliably handle standard mineral and synthetic greases ranging from NLGI Grade 000 up to NLGI Grade 2 (and select specialized NLGI 3 greases depending on ambient temperature).

Q: How do I know if a lubrication line is blocked?

A: Most of our progressive and single-line systems feature integrated cycle switches, electronic pressure sensors, or visual indicator pins on divider blocks that instantly signal a fault or trigger an alarm if a line becomes obstructed.

Q: Do automatic grease pumps require electricity?

A: We offer versatile power configurations including 12V/24V DC for mobile and off-highway machinery, as well as 110V/220V/380V AC electric models for stationary industrial plants. Pneumatically driven options are also available.

Q: Why should I upgrade from manual greasing to an automatic system?

A: Automatic systems eliminate human error, ensure consistent bearing lubrication during active operation, prevent costly over-greasing or starvation, and significantly improve workplace safety around dangerous machinery.

Q: What maintenance is required for an automatic grease pump?

A: Routine maintenance is minimal: periodically refilling the grease reservoir with clean lubricant, checking main supply lines for physical damage, and ensuring electrical connections and pump elements remain secure and clean.

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Automatic Grease Pump System