Precision Lubrication Systems are centralized lubrication solutions designed to deliver controlled quantities of oil or grease to multiple lubrication points on industrial machinery. The system combines a lubricant supply unit, metering components and distribution lines to regulate lubricant delivery according to the requirements of the connected equipment.
Technical Specifications
|
Parameter |
Specification |
|
System Type |
Progressive / Dual-Line / Single-Line Direct |
|
Applicable Lubricants |
NLGI 000# – 2# Grease / ISO VG 32 – 680 Industrial Oil |
|
Lubrication Points |
1 to 50 outlets (Expandable via secondary distributor blocks) |
|
Lubrication Method |
Centralized Automatic Positive-Displacement Delivery |
|
Metering / Discharge Output |
0.05 cc/cyc, 0.10 cc/cyc, 0.20 cc/cyc, 0.35 cc/cyc per outlet |
|
Pump Unit Type |
Electric Piston Pump / Hydraulic Driven Pump / Pneumatic Pump |
|
Reservoir Capacity |
2L, 4L, 6L, 12L, 30L (Polycarbonate or Steel) |
|
Operating Pressure |
Rated 21 MPa (210 bar) / Max Peak 35 MPa (350 bar) |
|
Control Method |
Integrated Internal Timer / External Host Machine PLC Control |
|
Drive Voltage |
12V DC, 24V DC, 110V AC, 220V AC, 380V AC (50/60 Hz) |
System Configuration
Lubrication Pump: Delivers lubricant at the required pressure and flow.
Lubricant Reservoir: Stores and supplies oil or grease to the pump.
Metering Distributors: Deliver controlled lubricant quantities to individual lubrication points.
Pressure Relief Components: Protect the system from excessive pressure.
Pressure Monitoring: Monitors system pressure and identifies abnormal operating conditions.
Main & Branch Lines: Transfer lubricant from the pump to distributors and lubrication points.
Tube Fittings & Connectors: Provide secure connections between lubrication components and piping.
Control Components: Manage lubrication cycles and provide basic operating or fault signals.
Engineering Features
Controlled Lubricant Delivery
Metering components regulate lubricant distribution to individual lubrication points according to the system configuration.
Multi-Point Lubrication
One centralized system can supply multiple lubrication points, reducing the need for separate manual lubrication operations.
Configurable Distribution
Pump capacity, metering arrangement and distribution lines can be selected according to the lubrication layout of the equipment.
Automated Lubrication Cycles
The system can be configured for automatic lubrication cycles where the selected control arrangement supports scheduled or cycle-based operation.
Industrial Applications
CNC Machine Tools
For lubrication of linear guides, ball screws, bearings and other moving components requiring controlled lubricant delivery.
Automated Production Equipment
Suitable for machinery with multiple lubrication points distributed across different mechanical assemblies.
Conveyor Systems
Can be configured for centralized lubrication of bearings, chains and other continuously operating components.
Industrial Machinery
Used where multiple lubrication points require scheduled and centralized lubricant supply.
Heavy-Duty Equipment
Suitable for machinery where lubrication points are distributed across larger equipment structures and manual lubrication is less practical.
Lubricant Compatibility
Designed for industrial lubricating oils and greases, with the pump and metering components selected according to lubricant properties.
Viscosity and operating temperature
NLGI consistency and operating temperature
Required lubricant quantity and frequency
Pump, metering units, seals and tubing
Customization & Engineering Support
The system can be configured according to the machine layout and lubrication requirements.
Available Configuration Options:
|
Lubrication Points |
Single-point / Multi-point |
|
Lubricant |
Oil / Grease |
|
Lubrication Frequency |
Time-based / Cycle-based |
|
Lubricant Output |
Fixed / Adjustable |
|
Pump |
Selected according to pressure and flow requirements |
|
Reservoir |
Different capacity options |
|
Distribution |
Different outlet and tubing configurations |
|
Control |
Automatic / PLC-compatible |
|
Installation |
Machine-mounted / Integrated |
|
Power Supply |
Selected according to equipment requirements |
Manufacturing & Quality Control
System Assembly: Pump, reservoir, metering units and lubrication lines are assembled according to the specified system configuration.
System Inspection: Lubricant flow, connections and overall system operation are checked before shipment.
Configuration Verification: System components are verified against the approved configuration before delivery.
Packaging & Delivery
System Packaging: Complete systems and individual components are securely packaged for international shipment.
Component Protection: Pumps, metering units, fittings and other components are protected against impact and movement during transportation.
Order Verification: Product configuration and quantity are checked before dispatch.
Shipping Documents: Required commercial and shipping documents are prepared with the order.
FAQ
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